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Automatic recirculation perfusion system

EASY RECIRCULATION

Continuous, unidirectional flow over samples

UP TO 3-WEEK LONG EXPERIMENTS

More accurate and informative long-term experiments

Incubator independent

The cell culture pump replaces the need for a CO2 incubator

FAIL-SAFE MECHANISM

No more losing your experiment due to clogging

Automated and secured recirculation perfusion system

Our recirculation perfusion system is designed to maintain a stable and controlled environment for long-term cell culture. It ensures continuous nutrient supply at constant O2 and CO2 levels without the need for a CO2 incubator. This precision also provides a more physiologically relevant cell microenvironment by sustaining a continuous unidirectional flow through a microfluidic chip laden with cells.

 

The continuous recirculation allows for real-time monitoring and provides more accurate data on the experimental conditions. Moreover, the recirculation perfusion system reduces the needed reagents compared to single-pass systems, giving you even more control over your experiments.

From reservoir 1 to reservoir 2:

recirculation with check valves and level sensors

From reservoir 2 to reservoir 1:

recirculation with check valves and level sensors 2

Automated recirculation perfusion system applications

The automated recirculation perfusion system setup includes:

Some biologial applications of our recirculation perfusion system include:

Have a look at this review comparing our recirculation pack to recirculation with a peristaltic pump.

With microfluidics, it is possible to flow medium continuously over cells in culture. A microfluidic recirculation perfusion system involves fluid’s continuous and controlled circulation through microchannels in a closed-loop system.

Recirculation perfusion systems

Most automated recirculation perfusion systems rely on the initial fluid volume and desired flow rates to estimate the time for one reservoir to flow most of its volume through the sample and then switch to the other reservoir. 

 

However, these systems don’t detect changes and function as programmed. If one of the reservoirs empties before expected due to biofouling or clogging, air enters the system, damaging the cells and ruining the experiment.

One pack for an automated & secured recirculation perfusion system

We have combined the cell culture pump, the recirculation loop, and the level sensors in one pack for automatic recirculation perfusion.

cell culture pump perfusion system

The cell culture pump consumes less gas than other pressure-driven controllers. Pressuring the media reservoir with the correct gas mix prevents the gas in the media from diffusing into the atmospheric air. 

 

The constant media flow ensures that the correct composition always reaches the cells, even if the rest of the system is not gas-tight.

check valve 2-1 perfusion system

The recirculation loop keeps the flow unidirectional inside the connected microfluidic chip via four passive check valves that are adjusted to quickly and efficiently transfer fluid between reservoirs.

level sensors perfusion system

The level sensors automate the perfusion system based on the media volume level inside reservoirs, ensuring continuous perfusion. In addition, the level sensors introduce a fail-safe mechanism that considers the ever-evolving nature of a perfusion system, such as fouling the tubing with dead cell debris, leakage due to clogging, and other blockage-related issues, such as air entry. 

 

For example, in case of leakage due to extensive clogging, the level sensors will stop the flow, preventing air from being pushed into the system and preserving the sample.

A highly-performant flow sensor for clogging detection

Our engineers have developed a new highly-performant flow sensor, Galileo. This sensor offers <5% flow rate accuracy for sensing ranges from 0.5 to 10,000 µL/min. 

 

Galileo allows for bi-directional flow rate measurement and automatic detection of internal clogging, which will be shown on the small screen of the flow sensor. In case of cross-contaminations or clogging, it’s possible to replace the cartridge for an entirely new flow path. The Galileo flow sensor is a key component that ensures the system’s accuracy and reliability.

microfluidic flow sensor Galileo golden blue
Galileo-software

Level sensor technical specifications

The following table summarizes the main specifications of the level sensors:

Components

Technical specifications

Dimensions (cm)

Sensing area: 2 x 1 cm

Material

Plastic

Reservoir compatibility

100 mL Schott bottle

Control

Cell culture pump

Cell culture pump technical specifications

The cell culture pump can come with 1 to 4 channels. Each channel connects to a flow sensor with a feedback loop between pressure and flow rate. Each channel has the following specifications (tested with a set pressure value of 2 bar):

Characteristics

Specifications

Accuracy

-27.75 mbar

Air consumption

0.24 L/min

Response time

140 ms

Settling time

2750 ms

Overshoot

0.12 mbar

Customize your pack

Our instruments can benefit from your feedback, so you can take advantage of the extra flexibility to adapt them according to your specific needs. Our microfluidic specialists will advise you on the best instruments and accessories based on your needs and will accompany you during the setup of the recirculation perfusion system.

All the instruments are controlled by the same software, allowing workflow automation and easy integration in your program with free available libraries.

Is the recirculation perfusion system compatible with reservoirs other than bottles?

The current version is compatible with 100 mL bottles, but we are working on making it compatible with small volumes. Don’t hesitate to contact us if you need a different reservoir type.

To guarantee the sterility of the used gases, we advise adding a small disposable filter at the gas inlet of the reservoir.

The cell culture pump can be connected to any microfluidic chip using the correct connectors.

The cell culture pump is intended to replace the need for a CO2 incubator.

The system works well with the range of 0-5ml/min.

Funding and Support

The LIFESAVER project, funded by the European Union’s H2020-LC-GD-2020-3, grant agreement No. 101036702 (LIFESAVER), helped develop the level sensors. 

The Tumor-LN-oC project, funded by the European Union’s H2020-NMBP-TR-IND-2020 grant agreement No. 953234 (Tumor-LN-oC), helped develop the cell culture pump.

The ALTERNATIVE project, funded by the European Union’s H2020-LC-GD-2020-3 grant agreement No. 101037090, helped develop the check valve system.

The Galileo project, funded by the European Union’s Horizon research and innovation program under HORIZON-EIC-2022-TRANSITION-01 grant agreement No. 101113098 (GALILEO), helped develop the Galileo flow sensor. 

 

Tumor-LN-oC_Tumor-on-chip_ElvesysAlternative project logo biomedical research

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