Mechanically tuned lung-on-a-chip model: MECH-LoC

Author

Lisa Muiznieks, PhD

Publication Date

October 14, 2018

Status

Completed

Keywords

air–liquid interface membrane chip

Lung‑on‑a‑chip

mechanical strain

Chronic obstructive pulmonary disease

alveolar-capillary barrier

pulmonary disease modelling

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Chronic obstructive pulmonary disease (COPD) affects about 10% of the population, reducing the quality of life of affected patients.

Lung-on-a-chip models may help to tackle these diseases and propose new treatments.

Mechanically tuned lung-on-a-chip device: introduction

MECH LoC lung-on-chip

To better understand chronic obstructive pulmonary diseases, like emphysema or chronic bronchitis, and to screen potentially efficient drugs, appropriate lung models must be developed.

Based on 2D cell culture or living animal studies, the current models are pretty limited in physiological relevance.

Advances in microfluidics, particularly organ-on-chip, offer a powerful alternative to studying the lung membrane, providing a more realistic 3D cell culture environment and the potential to reduce the number of animal studies.

State-of-the-art lung-on-chip systems model the lung using two chambers, one filled with air and the other with liquid, separated by a semi-permeable membrane, typically a thin layer of flexible polymer such as polydimethylsiloxane (PDMS).

Cells are seeded on each side of this membrane to reproduce the liquid/air interface. Flanking vacuum chambers allow the membrane to be cyclically inflated to replicate breathing. This lung-on-chip system is suitable for measuring gas exchange, metabolite concentrations, or screening new drugs.

MECH LoC lung-on-a-chip principle
Fig 1. Lung-on-a-chip microfluidic device: Application of vacuum in the side channels stretches the membrane separating the air and liquid chambers.

Mechanically tuned lung-on-a-chip device: our role

Lungs are constantly undergoing mechanical stress during breathing, making the elasticity of the membrane a crucial parameter for understanding lung diseases.

However, the polymer typically used to mimic the air / liquid membrane has an elastic modulus of up to one thousand times higher than its physiological equivalent and does not offer biological stimuli.

To advance lung-on-a-chip models, this project aims to control the membrane’s mechanical properties by adding fibrous matrix proteins (e.g., collagen and elastin). The fast and stable microfluidic flow control system will help to finely control membrane deformation and culture media.

The mechanical properties of this model lung membrane can be thus adapted to different disease phenotypes to be as relevant as possible in the development and screening of treatments.

As an alternative to conventional organ-on-a-chip materials such as PDMS, we also intend to use FlexdymTM, a polymer, to make our lung-on-a-chip devices. This fully biocompatible material makes the integration of cells into the system possible before chip assembly.

Mechanically tuned lung-on-a-chip device: results

1. Perfusable lung-on-chip assembly

Lung-on-a-chip fig 2
Fig. 2. An assembled PDMS-free FlexiChip. A-B. Chip assembly from up to seven layers of tape and film: pneumatic channel (clear, lower), liquid channel (red, mid) and air channel (blue, upper). Channels separated by two membranes, a diaphragm mimic (between lower and mid channels) and a semi-permeable protein film “air-liquid interface” (between mid and upper channels). C. Perfusion of channels using an OB1 pressure driven flow controller (Elveflow).

2. Protein membrane physical characterization

Lung_on_chip fig 3
Fig. 3. A. Elastin-collagen membranes were cast over a hole cut in tape or PET film, 13-250 µm thick. B. Protein membranes in PBS were optically clear; and C. Displayed similar permeability to polycarbonate (PC; 2-µm pore) membranes. D. Rhodamine B bound protein membrane less strongly than (E) PDMS film.

3. Protein membrane mechanical characterization

Lung_on_chip microscale membrane deformation
Fig. 4. Microscale membrane deformation. A. Schematic of testing device. Membrane (blue) fixed over hole punched in PDMS block, pressurised upon insertion of needle (orange). B. Deflection of membrane. C. Microscopy of radial strain on a membrane. D. Representative stress-strain curve for a protein membrane. Modulus extracted from linear region of the curve (dotted line).

Table 1. Elastic modulus values for protein membranes (elastin-collagen, EC 1:1) compared to PDMS spin coated films. Membrane thicknesses are indicated.

Elastic modulus values Lung-on-a-chip

4. Characterization of protein membrane biocompatibility

Characterization of protein membrane biocompatibility
Fig. 5. A-C. Suspended protein membranes (E, elastin; C, collagen; F, fibronectin) supported the attachment and proliferation of HEK293 and HeLa cells up to 5 days. D. Dynamic flow in the microfluidic FlexiChip was required to maintain medium pH and cell viability (bar = 200 mm).

Mechanically tuned lung-on-a-chip device: conclusion and perspective

Protein membranes’ sustained integrity and mechanical tunability illustrate their suitability as cell substrates for barrier models in perfusable microfluidic devices.

These studies reveal substantial opportunities to tailor membrane biomechanical activity to match physiological cell environments more closely and suggest the potential to define OOC devices with physiological and disease-matched mechanical profiles.


Read here the CORDIS interview with Dr. Lisa Muiznieks on her project at the Microfluidics Innovation Center, her goals, and her plans!

Related content

If you want to learn more about modeling the air-liquid interface in lung-on-a-chip applications, read this review.

Funding

This project has received funding from the European Union’s Horizon 2020 research and innovation programme under the Marie Sklodowska-Curie grant agreement No 793749 (MECH-LoC).

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Researcher

Lisa Muiznieks

Dr. Lisa Muiznieks

Research Associate

  • Post-Doc at Hospital for Sick Children (Canada), working on elastin structure and function
  • PhD in Biochemistry (Sydney University, Australia)
  • Bachelor of Science in Molecular Biology and Genetics (Sydney University, Australia)

Areas of expertise: 

Structural biology, Protein elasticity, Lung-on-a-chip, Air-liquid interface.

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FAQ – Mechanically tuned lung-on-a-chip model: MECH-LoC

What is Mech-LOC in one sentence?

A lung-on-a-chip system that is modular, allowing you to dial in the mechanicscyclic stretch, airflow, and substrate stiffness to recreate a healthy and disease pulmonary microenvironment using primary human cells at the air-liquid interface.

Since the mechanisms of lung physiology are mechanical, the alveolar barrier undergoes strain with every breath, airflow, perfusion shear, and disease-associated matrix stiffening. These cues act on cell behavior by orders of magnitude more than most soluble factors. During fibrosis, e.g., matrix stiffness normally increases in the range of soft-kPa (physiologic) to tens of kPa; there is a corresponding change of phenotype in epithelial and fibroblast. Mech-LOC allows you to configure those parameters independently, rather than accepting a fixed chip configuration.

There are three categories of controls constructed:

  • Repeated strain of an elastic, microporous membrane (typically 5-15% peak-to-peak; frequency values range between “resting” c. 0.2-0.3 Hz to c. 1 Hz when using membranes to test the stress resistance of the material).
  • Flow and shear on both apical (air or aerosol) and basal (microvascular perfusion) surfaces at a resolution of mL-mL/min.
  • Substrate stiffness, with interchangeable membranes or surface treatments, to mimic soft parenchyma and fibrotic tissue. In practice, most users combine moderate strain with a stiffer substrate to simulate early fibrotic remodeling.

Yes. Three common patterns:

  • COPD/asthma: decreased oscillatory strain, modulated apical shear, mucin dynamics; supplement episodic, spasmogenic occurring obstacles.
  • ARDS/ventilator injury: high-strain or high-rate regimens to simulate overdistension; barrier leak is measurable; cytokine storm is measurable.
  • Fibrosis: stiffer substrate (≥10 kPa equivalent) containing TGF-β signals; monitor EMT indicators, collagen deposition, and changes in mechanotransduction.

The standard run can process 12-24 separate chips (plate-compatible manifolds). Using pre-qualified membranes and SOPs, user-to-user variability generally decreases to less than the biological variability of primary donors. When mechanics are a variable, we suggest 3-5 donors to achieve strong conclusions.

The vacuum-actuated side chambers provide cyclic stretch to a thin, optically clear, microporous elastomer membrane. The airflow and perfusion are orthogonally controlled by microfluidic channels above/below the membrane. Software-controlled pressure, flow, and vacuum, standard logging. TEER, oxygen-sensing, and stepwise-protocol optional modules are added to the on-chip valve.

Mechanical tuning previously recapitulated the anticipated patterns in barrier permeability and inflammatory signaling, such as stretch-sensitive increases in IL-6/IL-8 and cytoskeletal restructuring, and maintenance of the epithelial tight junctions across physiologic strain ranges. The rank order of shifts with 4- and 70-kDa tracers is identical to that reported in the literature on lung-on-chip.

The set-up costs are front-loaded (controller + manifold + chips); however, the per-condition cost is sharply low since multi-factor designs (strain x stiffness x dose) can be run within the same week. The time-to-signal is reduced: it can take a few hours (24-72h) to get many mechanical phenotypes, whereas animal fibrosis models can require weeks. And you leave human-of-interest dosing to the barrier of your actual concern.

We take into account the platform at TRL 5-6: an integrated prototype with validated working processes and already deployed in collaborative projects. Some of the access options will be fee-for-service studies, co-development (shared IP when needed), or inclusion in Horizon Europe work packages.

MIC is a microfluidics SME that regularly participates in EU consortia, providing hardware, automation, and measurement components for complex bioassays. We prepare offers together, model work packages based on prototype deliverables, and risk-proof manufacturable designs. Consortia incorporating MIC prototype-first model usually claim success rates that are twice the official baseline at similar calls, a trend due to technical feasibility, believable milestones, and early demonstrators.